Fermented soybean meal, also known as the microorganism fermented soybean meal the produced under controlled conditions, making use of microbial growth, reproduction and metabolism and the accumulation of useful enzyme and intermediate metabolites of bacteria. Through the microbial fermentation, the fermented soybean meal contains little antinutritional factors and is rich in small molecule soybean peptide, amino acids, enzymes, vitamin and bioactive factors, which has good palatability. It can be applied to piglets feeding, poultry feeding, and aquaculture. It is ideal for alternatives to the fish meal with huge market potential and economic value.
Fermented soybean meal production process: Fermented soybean meal often adopts the method of solid fermentation, adding a certain amount of water, the mixture of soybean meal and wheat bran (100:6) and the combination of Aspergillus oryzae and yeast(1:3). The fermentation time is 72 hours. With our paddle rotary drying equipment, the fermented soybean meal is dried to 12% moisture content instantly at low temperature and then crushed to 30-80 mesh. After being cooled to normal temperature, the whole process ends with the packing of eventual products.
Materials:Widely used for drying bean dregs, brewer grains, potato dregs, cassava pulp, tapioca slag, etc.
Application:Drying fermented soybean meal for stable storage and feed use.
The high-humidity soybean meal are sent into the drum by the screw conveyor, and are continuously picked up and scattered under the copying plate to advance in a spiral manner. The built-in stirring paddle device fully stirs and breaks the material, and fully expands the heat exchange area between the material and the hot gas. At the same time, the drum dryer is equipped with a shock cleaning device to prevent the material from sticking to the cylinder wall and the material curtain is uniform, the heating area is large, and the passing rate is high, which largely avoids the paste occur.
The soybean meal can reach a water content of about 35% in the stirring drum dryer and are discharged by the screw conveyor, and then enter the special pulverizer for semi-wet materials. , The dry powder is recovered by the cyclone discharger and the pulse bag filter, and the exhaust gas is discharged up to the standard to complete the entire drying process.
| Model | Input (t/h) | Output (t/h) | Evaporation Capacity (t/h) | Initial Moisture (%) | Final Moisture (%) | Drying Temperature (℃) | Total Power (kw) | Total Weight (kg) | Plant Area (m²) |
|---|---|---|---|---|---|---|---|---|---|
| JTSG1409 | 0.85 | 0.4 | 0.45 | 60±5% | 15% (Adjustable) | 350±30 | 34 | 22000 | 5m*15m |
| JTSG1615 | 1.6 | 0.75 | 0.85 | 45 | 28000 | 6m*22m | |||
| JTSG2008/3 | 2.89 | 1.36 | 1.53 | 78 | 40000 | 8m*16m | |||
| JTSG2010/3 | 3.68 | 1.73 | 1.95 | 90 | 45000 | 8m*18m | |||
| JTSG2210/3 | 4.02 | 1.89 | 2.13 | 105 | 50000 | 8m*20m | |||
| JTSG2510/3 | 4.95 | 2.33 | 2.62 | 125 | 60000 | 10m*20m | |||
| JTSG2512/3 | 5.84 | 2.75 | 3.09 | 140 | 68000 | 10m*24m | |||
| JTSG2912/3 | 6.75 | 3.18 | 3.57 | 155 | 76000 | 10m*24m |
Intelligent one-button control automatically adjusts operating parameters, ensuring uniform final moisture. Dried product temperature stays below 50℃, with bright color and nutrients well retained.
Built-in stirring and dispersing blades fully break and mix materials, improving heat exchange, increasing unit capacity by over 50% and reducing fuel consumption by more than 30%.
Compared with conventional rotary dryers, the compact design reduces floor space and civil investment by about 40%, and lowers overall equipment investment by 20%.
Optimized lifting plates, variable frequency control and modular dust collection with heat recovery improve heat utilization, keep exhaust temperature below 50℃, and reduce energy cost by 30% and power consumption by 20%.
From solution design to equipment manufacturing and on-site installation and commissioning, Jiutian provide complete one-stop services. The equipment is exported to over 100 countries including UK, Russia, Malaysia, the Philippines, Italy, Israel, Indonesia, Malaysia, Ethiopia, Nigeria, Congo, South Africa, Pakistan, India, Egypt, etc. Looking forward to cooperating with you. The following is the project site of our client.